Pennytech side cases w/pics

Build your own side cases hondo Enthusiast Joined: Aug 2006 Location: Denver, Colorado Posts: 968 I need to get the fixed hinges bent, and need to get to the rivets holding the top of the hinge to the…

KLR LED Tail Light Mod

KLR650 LED tail light system install and review Enclosed is a step by step procedure for replacing the stock 1157 tail light with a modern, low power consumption, bright LED replacement. I will also supplement the tail light with an…

KLR DIY LED Aux Lights

Homemade LED Auxiliary Lights for the KLR650 DIY Enclosed are the step by step instructions I used to make custom LED auxiliary/running lights. The intent of the lights are to supplement the KLR650 headlight. The advantages of this…

KLR Alternator Mod

Enclosed are step by step detailed instructions for installation, lessons Learned, and review of the new whiz-bang 400 watt Electrosport stator and regulator . Since I'm  way there, I'll be swapping out my Doo Hicky and cleaning my oil…

Iron Butt Wisdom

Long Distance Riding Wisdom From The Masters. 1. Know your limits and plan your trip around them. If the longest ride you have ever taken is 300 miles in a day, don't plan a trip with a string of endless five- hundred mile…

DIY Motorcycle tools

The wrenches are axle wrenches obviously. I mainly did them for me and buddies with KTM so 32mm & 27mm. But then a bunch of my local buddies wanted them for DR650, DRZ, XRLs, KLR etc. I made whatever people wanted.…

Paralever tool

Paralever Thrust Bearing Adjustment. Just finished doing this job today and saw this thread. Apologies if it's been covered but a search didn't throw it up! A couple of weeks back, when cleaning the bike (04 GSA) I did the usual…